@festal the bench is presently in a PODs awaiting pickup as we are in the middle of a move. I'll post better pictures once I have it with me again. I have some "in progress" pics of various parts of it from when I was building it which I'll attach but they aren't great.
I'll do a long post on this all once my move is done and I can take some better pics, but as background I have very limited space and am a hobbiest woodworker. All my extrusion was bought from
tnutz and is 15 series. The extrusion is overkill but I like the look of metal and wood and use it for all my shop projects. The fact that it can have a car parked on it is just a benefit! I refer to the bench as "the worlds most overengineered workbench". As it turns out I like designing shop furniture, so its been most of what I've built the past year.
The main worktop is a 60"x27"x1.5" butcher block I got from woodcraft for $110 on a black friday deal and I sealed it with dewaxed shellac and then a few coasts of osmo polyx. I used the UJK Parf Guide System Mark II system to punch the holes in the top with standard 96mm on center spacing and 1 row 48mm spaced to use for mounting fences closer to the edge. While I don't think 1.5" deep holes are recommended for the parf guide it did work fine. I did chamfer all the holes with a router after drilling. The top was wrapped in extrusion for a total size of 63"x30" and is designed for quick attachment. It's heavy but sane to carry the top around. I've included pics of the raw top and the top mounted to the extrusion carcass. Amusingly at this point I was able to use the bench for several months and decide how I wanted to build it out.
Eventually I was inspired to totally rip off
@Dusty.Tools router table design and I built the lower part of the bench as a router table with a removable woodpecker fence and a phenolic top. I then added drawers in every bit of unused space. When not in use the fence stores on a shelf in the rear of the bench. Everything is on casters as I need to roll things around to use them.
Since I also wanted to use handtools and I knew a heavy bench was key to stability, I went a bit extreme and used 1.5"/40mm thick MDF for all the carcass panels. I used rubio monocoat intense black precolor to dye all the panels jet black (looks soooooo good) and then flooded them all with totalboat halcyon varnish to seal them up. To mount the panels I broke out my domino and used 8mmx50mm dominos cut down to about 40mm. The 8mm dominos perfectly fit in the 15 series extrusion slots and let me just slid them in with no fuss. I've stood on the carcass (I weigh close to 300 pounds) and it didn't flex. For handtool use the various jigs and retaining mechanisms have allowed me to do scrub planing, edge jointing, and all manner of dadoing with a totally stable surface to work on. A roubo would be awesome but I just can't afford the space.
I've also built several sysport's that each have 4 drawers with 2 systainers per drawer. The cabinets are also 30" deep and when the work top is disconnected from the main workbench for router table use I can use 2 of my sysports to mount the top and have it as a work bench at the exact same working height as the main bench.
The pic of the mitee grip shows how I mounted it to the bench on a simple jig which is 3
Tracktubes Trackdogs and one 1/4-20 T-bolt and knob. I just slip the T-bolt into the extrusion, slide it to where I want it then press it into 3 of the dog holes in the bench and tighten the knob. The Wedge vise does not budge when locked like this.