I have a 4 gallon reserve tank plus whatever is in the lines but yes it is a combination of smaller volume and the narrow range of the pressure switch. While 4 gallons isnt a lot compared to a 60 gallon compressor. I have noticed vacuum tends to get used up fast. Even when bagging and I open the valve it only takes a couple seconds before the pump kicks on its almost instantly, and will take a few minutes to fully evacuate a 4x4 bag. Thats with a 4.3 cfm pump and 4 gallon tank. However, I have no desire to add a much bigger tank either, both for space reasons and run time. While a bigger tank would help reduce cycles it would also just increase run time to refil the larger tank when it does cycle, so its a bit of conundrum. You have to replace every cubic foot of vacuum you use or leak one way or another, either a little at a time or all at once.
My post was more to let others know to be mindful of leaks and the type and quantity of fittings if putting together their own vacuum clamping set up. It doesnt take a big leak to make a big difference when working with vacuum even a very small leak makes a big difference and the fittings are the biggest offenders. The braided line and barb fittings seems to be the bullet proof method which is probably why festool uses it. The smaller pneumatic line with push connect fittings can be hit or miss especially when used in a vacuum situation and extra diligence is needed.
These small on board systems like the kronos with very small cfm pumps and no reserve would be especially susceptible to fitting leakage issues. Im not sure of the vacuum pump specs on those small 12v pumps but it cant be much and they have no reserve tank so any leak will result in a pretty big reduction in clamping force. A singular one clamp setup isnt probably an issue but running multiple pods off that tiny pump gives me pause especially when there is push connects involved. Im also wondering about those small bearing type seals. When I was looking I couldn't find any that used a O-ring or rubber to make a seal. They all looked like metal ball on metal seat for a seal. I 100% would not be trusting that for a good leak free seal in a vacuum set up. Im interested to know if the ones used in the Kronos system uses some type of rubber inside. Vacuum and pneumatics is cool and fun addition to woodworking and offers tons of useful possibilities just be mindful before your project ends up falling on the floor or your foot.