Author Topic: New table saw advice  (Read 4015 times)

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Offline jimmy986

  • Posts: 66
New table saw advice
« on: February 21, 2023, 02:26 PM »
I've been using a Dewalt jobsite table saw and I'm interested in upgrading. I used to have a bigger craftsman but I was moving during the pandemic and got rid of some things as I didn't have space for a shop. My reasons for upgrading are for more capacity, ease of use, being able to use add ons and whatnot that a better saw can use. While money isn't necessarily a limiting factor, I don't want to overspend. I build mostly furniture. I am limited to 110v as a don't have 220 right now. I have also been considering a table saw with a router table attached. I have never had a router table but I see the benefits of not having to everything free hand. Are there cons to having a router table on the same table? If it makes any difference, I will probably be getting a track saw in the near future, when it's available again. I loved my TS55 and will probably get the TS75 because I do slab work regularly and the extra size seems helpful. I have a grizzly jointer that I'm pretty happy with but I'm open to anything. Any recommendations would be highly appreciated.
« Last Edit: February 21, 2023, 02:31 PM by jimmy986 »

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Offline woodferret

  • Posts: 335
Re: New table saw advice
« Reply #1 on: February 21, 2023, 02:58 PM »
Depending on the size of furniture we're talking about, have you looked at the CSC50?  I'd class it as a fitting/trim saw, but the accuracy on that thing is impressive/slightly gimmicky.  It won't take user made sleds etc but with the slider and clamp capability i don't care.

Offline Packard

  • Posts: 2123
Re: New table saw advice
« Reply #2 on: February 21, 2023, 03:21 PM »
I was a raw beginner when I bought my first table saw 26 years ago.  I still have it.

The one thing I knew I wanted was a 48”+ fence.  The thought of doing math to come up with the indirect measurement of a piece of plywood made my mind spin. 

To this day, I am happy I insisted on the full sized fence. 

I do wish it had a splitter, the after market gadgets are not so nice. 

I got the track saw to augment the table saw.  I use it to cut pieces to manageable sizes to carry to the basement shop.  Over time, I found that I was making finish size cuts with the track saw, but whenever I need to make repeated cuts the same size, I revert to using the table saw. 

If I were setting up shop, my first purchase would be a table saw. 

If I needed a totally mobile workshop, I think I would use a track saw, a router and a miter saw. 

Offline Michael Kellough

  • Posts: 6042
Re: New table saw advice
« Reply #3 on: February 21, 2023, 05:11 PM »
Table saw, bigger than a Dewalt, maybe with a router table, that runs on 110 volts.

That’s a good start, but I think you need to define a few more parameters.

Offline Alanbach

  • Posts: 750
Re: New table saw advice
« Reply #4 on: February 21, 2023, 05:24 PM »
Well the natural next step up from a job site saw is a contractors saw which can be bought or outfitted with a Biesmeyer T style fence with either a 36” or 52” capacity (approximate). The next step up from there are cabinet saws which have similar fence options. Many years ago my first decent table saw was a Delta Contractors saw. After five or six years I upgraded to a Delta Unisaw (cabinet saw) with a 52” fence. After twenty plus years with that saw I upgraded to a Sawstop PCS with a 52” fence four or five years ago. I consider this a lifetime saw. I would be surprised if this is not my last table saw. It’s a great saw and if you see yourself keeping this next saw for many years to come it would seem a shame to pass up the safety tech (in my opinion!).

As far as router tables integrated into table saw tops are concerned there are so many considerations. Many love them because they save space but they require sharing table top real estate that can require moving fences and undoing a particular setup to utilize the saw or vice versa. It just requires the user to be organized with their workflow. Others would never give up their dedicated router tables. Next consideration is whether you put the router insert on the right or left of the saw. Right is most common because you can work within the original footprint of the saw saving space. This does cause you to feed the router from what would normally be the outfeed side of the saw working back toward the infeed. It also makes it difficult to add as much custom cabinetry on the right and can impede the use of top of table dust collection devices. Left side works too but it requires making the saw wider which can be great if you have the space. This is a big subject with many pros and cons to consider and this is just a small sampling. I hope that this helps.

Offline Crazyraceguy

  • Posts: 2576
Re: New table saw advice
« Reply #5 on: February 21, 2023, 06:48 PM »
I would say that a lot of this is determined by the amount of space you have available and what it is you are going to be making. The recommendations would change accordingly. A cabinet shop would have far different needs than a guy making cutting boards or jewelry boxes. Things that would be essential to one are not so important to the others.
I don't think a table saw needs to be huge. That's where I would use a track saw. Space is a consideration with both, but they are still different.
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Offline rst

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Re: New table saw advice
« Reply #6 on: February 22, 2023, 07:51 AM »
Buy a good cabinet saw with 30" rails.  With that and a good rail saw you can build anything to very high standards.  The fact that one can do good work with less depends on how much time you are willing to spend fiddling to get results.

Offline jimmy986

  • Posts: 66
Re: New table saw advice
« Reply #7 on: February 22, 2023, 09:00 AM »
Table saw, bigger than a Dewalt, maybe with a router table, that runs on 110 volts.

That’s a good start, but I think you need to define a few more parameters.

Sure, what would you like to know?

Offline jimmy986

  • Posts: 66
Re: New table saw advice
« Reply #8 on: February 22, 2023, 09:02 AM »
I would say that a lot of this is determined by the amount of space you have available and what it is you are going to be making. The recommendations would change accordingly. A cabinet shop would have far different needs than a guy making cutting boards or jewelry boxes. Things that would be essential to one are not so important to the others.
I don't think a table saw needs to be huge. That's where I would use a track saw. Space is a consideration with both, but they are still different.
0,
It will be mostly cocktail and end tables, bookshelves, slab tables(which would use the track saw more often than not). That would probably cover a lot of it with some larger furniture pieces on occasion.

Offline Packard

  • Posts: 2123
Re: New table saw advice
« Reply #9 on: February 22, 2023, 09:55 AM »
I mounted my powerful Hitachi router in my table saw.  I cannot say I am happy with this.  I purchased an aluminum mounting plate (I forget from where).  With the Hitachi mounted, I cannot remove it by lifting the router through the hole I cut.  So mounting new router cutters involves climbing under the table.  Awkward. 

I have a few options.  I could mount my Porter-Cable 690 (not as powerful, but probably adequate).  The plate will accept the P-C router.

I could cut a larger opening and make a new plate from 1/4” plexi that I have. 

I could mount the Hitachi in a free standing station with easier access.

My point being, having the router can be good or bad, depending on how it was set up.  Adjusting the height is not a problem for me, just cutter changes. 

Offline Michael Kellough

  • Posts: 6042
Re: New table saw advice
« Reply #10 on: February 22, 2023, 02:31 PM »
Table saw, bigger than a Dewalt, maybe with a router table, that runs on 110 volts.

That’s a good start, but I think you need to define a few more parameters.

Sure, what would you like to know?

Portable or stationary? Sawstop or not? Quality/price range?

Offline jaguar36

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Re: New table saw advice
« Reply #11 on: February 22, 2023, 02:41 PM »
Get a Sawstop, get the biggest one you have space for that you can afford.  They're good saws and the safety is worth the cost.

Offline rmhinden

  • Posts: 562
Re: New table saw advice
« Reply #12 on: February 22, 2023, 02:49 PM »
Get a Sawstop, get the biggest one you have space for that you can afford.  They're good saws and the safety is worth the cost.

I agree.  I got a Sawstop PCS a few years ago and am very happy with it.   It is the third table saw I owned.

Bob

Offline luvmytoolz

  • Posts: 553
Re: New table saw advice
« Reply #13 on: February 22, 2023, 03:08 PM »
I mounted my powerful Hitachi router in my table saw.  I cannot say I am happy with this.  I purchased an aluminum mounting plate (I forget from where).  With the Hitachi mounted, I cannot remove it by lifting the router through the hole I cut.  So mounting new router cutters involves climbing under the table.  Awkward. 

I have a few options.  I could mount my Porter-Cable 690 (not as powerful, but probably adequate).  The plate will accept the P-C router.

I could cut a larger opening and make a new plate from 1/4” plexi that I have. 

I could mount the Hitachi in a free standing station with easier access.

My point being, having the router can be good or bad, depending on how it was set up.  Adjusting the height is not a problem for me, just cutter changes.

Have you removed the handles? Or is the router rotated on the plate causing it to extend beyond the plates edge?

Offline Packard

  • Posts: 2123
Re: New table saw advice
« Reply #14 on: February 22, 2023, 03:55 PM »
I mounted my powerful Hitachi router in my table saw.  I cannot say I am happy with this.  I purchased an aluminum mounting plate (I forget from where).  With the Hitachi mounted, I cannot remove it by lifting the router through the hole I cut.  So mounting new router cutters involves climbing under the table.  Awkward. 

I have a few options.  I could mount my Porter-Cable 690 (not as powerful, but probably adequate).  The plate will accept the P-C router.

I could cut a larger opening and make a new plate from 1/4” plexi that I have. 

I could mount the Hitachi in a free standing station with easier access.

My point being, having the router can be good or bad, depending on how it was set up.  Adjusting the height is not a problem for me, just cutter changes.

Have you removed the handles? Or is the router rotated on the plate causing it to extend beyond the plates edge?

I will take another look to see if the handles are removable.  I know I checked it once, but I don’t remember anything about it.

This is a 25 year old Hitachi.  When I got it, it was far more powerful than others out there and was useful on cope and stick with center panels that had shaped edges.  I only use Shaker cabinets now, so the power requirements are less. 

I have a blue anodized metal plate for mounting.  I have no idea where I got it and I don’t know where to get new center inserts.  So. I may retire it anyway. 

My thought originally was that I could attach the fence to the saw’s fence, but once I added dust control, that was no longer feasible. 

I used to have it mounted directly onto a piece of plywood (I reduced the thickness in the center to mount the base).  That was far more convenient to use.  And it was transportable.  I might revert to that in the future.

Offline jimmy986

  • Posts: 66
Re: New table saw advice
« Reply #15 on: February 22, 2023, 05:55 PM »
Table saw, bigger than a Dewalt, maybe with a router table, that runs on 110 volts.

That’s a good start, but I think you need to define a few more parameters.

Sure, what would you like to know?

Portable or stationary? Sawstop or not? Quality/price range?

I don't need portability like a job site saw, but being able to move it in the shop on the rare chance that I need to would be nice. I am not set on sawstop or against it. If I knew that, most of my decision would already be made. As for quality and price, I said that price isn't a limiting factor but I don't want to buy more than I'll need. I build furniture of various types. I will be doing some cabinets in the near future but that's not a big aspect of my woodworking.

Offline Packard

  • Posts: 2123
Re: New table saw advice
« Reply #16 on: February 22, 2023, 07:11 PM »
I have a Delta Contractors’ II saw with a 48” fence.  I would loathe to move it because it is almost 8 feet wide. 

If you opt for the 48” + fence (and I highly recommend that you do) moving the saw will happen infrequently and mostly under duress.

You will likely add an out feed table.  Mine is independent of the saw, but would have to be moved also.  Add dust collection and the moving become even more daunting.

I don’t remember if anyone mentioned it, but a cabinet saw is easier to hook up to dust collection and does a better job.

As an aside, my heating oil delivery vendor sells a maintenance contract on the oil burner.  The service man said I would have to do something about the dust or they would not renew the contract. I added a Grizzly unit.  But whatever you add, will make moving the saw more onerous.

Offline Crazyraceguy

  • Posts: 2576
Re: New table saw advice
« Reply #17 on: February 22, 2023, 08:11 PM »
It might be because I have so many other ways to go about it, but I just don't see the "need" for the huge 52" rail set-ups. 30" is more than enough to cut a 4' sheet of plywood in half. Other than that, I would use a track saw. Cross-cutting full sheets is pretty much a no-go, so again, track saw.
Dust collection from a contractors saw is minimal in the best circumstances, track saws are far better there too.

This is a choice of moving the "correct object". When the panels are large, move the smaller saw.
When the pieces are small, move them over a table saw.
It works the same with routers. You move the router over big parts. You bring small parts to a router table because they are difficult to hold onto and move the router.

Routers for table use and router tables in general, are a personal thing. Some guys like them attached to the saw wing, others don't. I'm a don't on this, but it may be different if I had a space problem.
When they share space, order of operations is a much bigger thing, especially if they share the fence.
I keep mine on a separate table, even going as far as having two. I generally keep one ready to cut rabbets with a fence and fence-mounted dust collection. The other has a flush-trim bit and gets used without the fence, having under-table dust collection.
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Offline Packard

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Re: New table saw advice
« Reply #18 on: February 22, 2023, 08:27 PM »
But if you need a 33” wide board, you have to go with math.  So you have to set the fence to 15”, but add (or is it subtract?) 1/8” for the blade thickness.  Oh, and you want a clean cut on bot sides.  So you have to add another 1/4” and take a 1/8” slice against the fence which is certain to kick back.

So, yeah, you can get it done with a 30” fence, but not much fun, and you will kick yourself each time you subtracted when you should have added.

If arithmetic is down your alley, sure, the smaller fence.  I would not do that unless I had to throw the saw in the back of my truck every day.

If you have both a table saw and a track saw, then the smaller fence could make sense.
« Last Edit: February 22, 2023, 11:41 PM by Packard »

Offline JimH2

  • Posts: 1209
Re: New table saw advice
« Reply #19 on: February 22, 2023, 10:06 PM »
Get a Sawstop, get the biggest one you have space for that you can afford.  They're good saws and the safety is worth the cost.

No question that is the only way to go. Your fingers are far too important and no matter what the naysayers add, accidents can and do happen no matter how careful you are. I equate it to riding a motorcycle...it's not a matter if, only when.

Offline krudawg

  • Posts: 225
Re: New table saw advice
« Reply #20 on: February 22, 2023, 11:19 PM »
I've been using a Dewalt jobsite table saw and I'm interested in upgrading. I used to have a bigger craftsman but I was moving during the pandemic and got rid of some things as I didn't have space for a shop. My reasons for upgrading are for more capacity, ease of use, being able to use add ons and whatnot that a better saw can use. While money isn't necessarily a limiting factor, I don't want to overspend. I build mostly furniture. I am limited to 110v as a don't have 220 right now. I have also been considering a table saw with a router table attached. I have never had a router table but I see the benefits of not having to everything free hand. Are there cons to having a router table on the same table? If it makes any difference, I will probably be getting a track saw in the near future, when it's available again. I loved my TS55 and will probably get the TS75 because I do slab work regularly and the extra size seems helpful. I have a grizzly jointer that I'm pretty happy with but I'm open to anything. Any recommendations would be highly appreciated.
I've been getting a lot of emails from Harvey about their Alpha Line of Cabinet Saws and they  are awesome.  My buddy went out to theire showroom and looked at them very closly.  He spoke with the main guy there who claimed "Harvey has been building saws and slapping labels on them for other companies.  He told my buddy that his current lineup has all the good designs of other saw brands and designed the best ideas into his Table saw Line.  My buddy is an engineer and he said that they are really well engineered tablesaws.  He currently owns a 15 year old Ridged and will probably pick one up after he gets permission from "the war department" who is not quite sure she wants to part with the money :-)
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Offline jeffinsgf

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Re: New table saw advice
« Reply #21 on: February 23, 2023, 06:51 AM »
My opinion is that you have 2 (possibly 3) options. SawStop, vintage or possibly Harvey. I would rather track down and rebuild a Delta Unisaw from the 40s through the early 70s than buy any new saw made today with the exception of SawStop. The Harvey looks okay, but I haven't had hands on one, and many of the images on their web site aren't photos...they're renderings from technical drawings.

I also agree with CRG on the issue of table saw size. In fact, I think I could get by with 24" capacity, but have 36". Anything larger than that, I'm probably going to use a track saw, even if I had the table saw capacity.

I have the SawStop PCS. It's a fine saw and the safety feature is reassuring. I also have a vintage Craftsman that I rebuilt. I would be just as happy with that as my only table saw.

Offline Packard

  • Posts: 2123
Re: New table saw advice
« Reply #22 on: February 23, 2023, 09:56 AM »
My opinion is that you have 2 (possibly 3) options. SawStop, vintage or possibly Harvey. I would rather track down and rebuild a Delta Unisaw from the 40s through the early 70s than buy any new saw made today with the exception of SawStop. The Harvey looks okay, but I haven't had hands on one, and many of the images on their web site aren't photos...they're renderings from technical drawings.

I also agree with CRG on the issue of table saw size. In fact, I think I could get by with 24" capacity, but have 36". Anything larger than that, I'm probably going to use a track saw, even if I had the table saw capacity.

I have the SawStop PCS. It's a fine saw and the safety feature is reassuring. I also have a vintage Craftsman that I rebuilt. I would be just as happy with that as my only table saw.

I have a saw that does not have a retracting splitter. It is the one thing I would like.

Splitters are mandated on all current production machines.

I understand the nostalgia about older machines, but in my opinion, buying a machine without the splitter is a mistake. 

It is probably a mistake too, to buy a machine without the hot dog stopping technology.  Saw Stop is the leader in that field, and their saws are supposed to be excellent even if you ignore the Saw Stop technology.

If I were in the market for a table saw, I would buy a current production Saw Stop with a 48” + fence.  If my finances allow it, I would get the cabinet saw for the improved dust collection.

Offline Packard

  • Posts: 2123
Re: New table saw advice
« Reply #23 on: February 23, 2023, 10:23 AM »
I mounted my powerful Hitachi router in my table saw.  I cannot say I am happy with this.  I purchased an aluminum mounting plate (I forget from where).  With the Hitachi mounted, I cannot remove it by lifting the router through the hole I cut.  So mounting new router cutters involves climbing under the table.  Awkward. 

I have a few options.  I could mount my Porter-Cable 690 (not as powerful, but probably adequate).  The plate will accept the P-C router.

I could cut a larger opening and make a new plate from 1/4” plexi that I have. 

I could mount the Hitachi in a free standing station with easier access.

My point being, having the router can be good or bad, depending on how it was set up.  Adjusting the height is not a problem for me, just cutter changes.

Have you removed the handles? Or is the router rotated on the plate causing it to extend beyond the plates edge?


I was able to remove the handles.  It still would not fit.  I then remounted the router to the plate rotated 90 degrees.  Trimmed a small amount of the opening and the router lifts out.  A huge advantage to me.  So thanks.

Offline jeffinsgf

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Re: New table saw advice
« Reply #24 on: February 23, 2023, 11:33 AM »

I have a saw that does not have a retracting splitter. It is the one thing I would like.

Splitters are mandated on all current production machines.

I understand the nostalgia about older machines, but in my opinion, buying a machine without the splitter is a mistake. 

It is probably a mistake too, to buy a machine without the hot dog stopping technology.  Saw Stop is the leader in that field, and their saws are supposed to be excellent even if you ignore the Saw Stop technology.

If I were in the market for a table saw, I would buy a current production Saw Stop with a 48” + fence.  If my finances allow it, I would get the cabinet saw for the improved dust collection.

I don't favor older machines for nostalgic reasons, they are built heavier and to tighter tolerances. If some company was building quality machines today (other than SawStop) I would be just as enthusiastic about them.

It's a lot easier to add a splitter to a Unisaw than it is to make a functional saw out of the currently available crop.

All that said, if it's in the budget, a SawStop is the best option today. Quality saw and superb safety feature. 

Offline rst

  • Posts: 2943
Re: New table saw advice
« Reply #25 on: February 23, 2023, 11:57 AM »
I broke my heart but I recently sold my early 80's Powermatic 66.  I had added the left hand iron extension to the right and also a Grizzly cast router extension.  This was not for a router but rather because I used Magswitch jigs.  I added a Jet sliding table to the left side, made it larger with 8020 extrusions so I could crosscut 48" sheets.  The Jet slider was similar to commercial sliders in that it had an articulating arm for support.  I used this for years until I bought into Festool for sheet goods.  The only thing I used it for in a couple years was for box joints using Freud's box joint 1/4 and 3/8 blades.  The guy that bought it travelled three hours as the newer, similar Powermatics were $5000.00.  I now have a Metabo 36/18v that works great, can be used with batteries of has a plug in transformer.

Offline Crazyraceguy

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Re: New table saw advice
« Reply #26 on: February 23, 2023, 07:40 PM »
SawStops are great, I have worked with several different models of them, but there is one glaring problem with them. I have never heard anyone ever mention it, which I find weird. I grumble under my breath every time I have to change the blade. The bosses that the screws of the throat-plate bear against could not possibly be in a worse place.
Anyone who has ever used a PowerMatic 66 will know exactly what I mean. The way you reach into the opening to spin the nut off of the arbor allows you to kind of cup your fingers under it as you go.
Try that with the SawStop and you will feel it immediately. That stupid lump of cast iron is right it the way.

Digging that darn nut out of the dust collection hose gets old pretty fast.
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Offline jeffinsgf

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Re: New table saw advice
« Reply #27 on: February 23, 2023, 10:08 PM »
Digging that darn nut out of the dust collection hose gets old pretty fast.

If you're lucky enough for it to get into the hose and not into the bottom of the cabinet.

Offline ChuckS

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Re: New table saw advice
« Reply #28 on: February 23, 2023, 10:32 PM »
Knowing the risk (and trouble) of dropping the arbor nut, I am always careful, using both hands where needed, when I change the saw blade. So I have a 100% perfect track record of never dropping the nut or the flange with any of the three saws I've ever owned. Touch wood, just like holding the same perfect record of driving -- soon for half a century -- without any incidents.

I have never used the PowerMatic. so I don't how more challenging it is with the SawStop (ICS or PCS which I'm fully familiar with).

Some people put a wire net/mesh over the hose before loosening the nut and flange while some others seem to like this:

https://www.finewoodworking.com/2021/02/04/workshop-tip-tired-of-dropping-your-arbor-nut-add-a-magnet
« Last Edit: February 23, 2023, 10:51 PM by ChuckS »

Offline rmhinden

  • Posts: 562
Re: New table saw advice
« Reply #29 on: February 24, 2023, 01:35 AM »
I have only dropped the nut on my PCS once and it also went into the dust collection hose.   Wasn't hard to find :-)

Bob