Author Topic: Second go-round with the cone corner desk  (Read 701 times)

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Offline Crazyraceguy

  • Posts: 1443
Second go-round with the cone corner desk
« on: May 12, 2022, 07:23 PM »
Ultimately, there will be 8 of these things. This second version has one major change that will make it far easier to build. Outwardly it will look exactly the same, this is just an assembly modification. My idea for the change was initially just about making that transition to the bevel easier to trim around. As it turns out there are 2 other benefits, from the same change. It will make assembling and sanding the solid surface lower countertop, during the installation process, far easier too. The 3rd benefit is that the parts nest together much better for the CNC too. So, even though there are added pieces, it took less plywood.
Just the top/bottom plates and the vertical "studs" require 6 1/2 sheets of 3/4" ply and the sub-tops needed another 6 sheets.
The main CNC guy was off yesterday, so I ran the parts myself, (on the secondary machine) while the other CNC guy was running cabinet parts on the "big" machine. It took about 2 1/2 hours to cut out all of these parts.
I got shifted onto something else for the rest of the day and part of this morning, but I got the frame completely assembled by the end of the day. Now, beveled section is separate from the vertical wall section. This will make laminating and trimming a lot easier, probably easier to ship also.
It's kind of a time study, to see how much faster the second unit can be built, but the results can never be perfect. I did all of the kerfing and bevel routing of the cone parts for the first 4 sets of these while building the first one, plus the jig building time went there too. I didn't have any CNC time on the first one though, so that's different too. I expect 30-40%?
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Online afish

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Re: Second go-round with the cone corner desk
« Reply #1 on: May 12, 2022, 07:52 PM »
I wana see the top part as a large cove

Offline Crazyraceguy

  • Posts: 1443
Re: Second go-round with the cone corner desk
« Reply #2 on: May 13, 2022, 06:52 PM »
I wana see the top part as a large cove

I'm sure that it would look great, but it would be quite a challenge. It would not be possible with the plastic laminate. It will curve/bend both directions, but not at the same time.

I did get it taken apart, skinned the lower section, and back together.
« Last Edit: May 13, 2022, 06:54 PM by Crazyraceguy »
CSX
DF500 + assortment set
PS420 + Base kit
OF1010
OF1010F
OF1400
MFK700 (2)
TS55, FS1080, FS1400 holey, FS1900, FS3000
CT26E + Workshop cleaning set
RO90
RO125
ETS EC 125
RAS115
ETS 125 (2)
TS75
Shaper Origin/Workstation
MFT clamps set

Offline Crazyraceguy

  • Posts: 1443
Re: Second go-round with the cone corner desk
« Reply #3 on: May 18, 2022, 07:52 PM »
Update. I got the upper (tapered) section assembled, skinned and laminated yesterday. Today was the laminate on the lower wall and rejoin the top to the lower. All it needs is the laminate on the inside. Should be done tomorrow, assuming no interruptions, maybe not early enough to get it back apart for shipping? but effectively done. 
CSX
DF500 + assortment set
PS420 + Base kit
OF1010
OF1010F
OF1400
MFK700 (2)
TS55, FS1080, FS1400 holey, FS1900, FS3000
CT26E + Workshop cleaning set
RO90
RO125
ETS EC 125
RAS115
ETS 125 (2)
TS75
Shaper Origin/Workstation
MFT clamps set

Offline jcameron42

  • Posts: 11
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Re: Second go-round with the cone corner desk
« Reply #4 on: Yesterday at 10:18 AM »
Great work


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Online afish

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Re: Second go-round with the cone corner desk
« Reply #5 on: Yesterday at 10:31 AM »
yep great work and nice to see the designer didnt ruin the entire job by picking some awful laminate this time. 

Offline Crazyraceguy

  • Posts: 1443
Re: Second go-round with the cone corner desk
« Reply #6 on: Yesterday at 05:33 PM »
yep great work and nice to see the designer didnt ruin the entire job by picking some awful laminate this time.


Thank you, that means a lot.
As I kind of expected, I never got to touch it Thursday at all. I did get in a few hours on Friday, but not done yet.

The covering on the outside is very odd to work with. It is not the typical HPL that most jobs get. It is a fairly thick (.075") PVC. It cuts nicely with the TS55 and routes decent with a flush-trim bit, but on a table saw it "chunks" out terribly, unless you use a ZCI. Soft/flexible and brittle at the same time?
The worst part is that it can create enough static charge to set off the Saw Stop!
I did that entire first desk with no problems at all, but after a single cross-cut of 48" and about halfway through a full length cut, bang! and the blade was down.
CSX
DF500 + assortment set
PS420 + Base kit
OF1010
OF1010F
OF1400
MFK700 (2)
TS55, FS1080, FS1400 holey, FS1900, FS3000
CT26E + Workshop cleaning set
RO90
RO125
ETS EC 125
RAS115
ETS 125 (2)
TS75
Shaper Origin/Workstation
MFT clamps set

Online afish

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Re: Second go-round with the cone corner desk
« Reply #7 on: Yesterday at 05:53 PM »
Thats interesting any more info on the pvc?  maker/cost?  Its probably super expensive... Also what happens on the top? Im assuming some type of solid surface with an overhang. Otherwise that top edge looks like it could be super sharp.

Offline Crazyraceguy

  • Posts: 1443
Re: Second go-round with the cone corner desk
« Reply #8 on: Today at 07:25 AM »
Thats interesting any more info on the pvc?  maker/cost?  Its probably super expensive... Also what happens on the top? Im assuming some type of solid surface with an overhang. Otherwise that top edge looks like it could be super sharp.

I don't remember the name of the PVC right off, but can look at it Monday.
The tops are indeed solid surface with a bullnose edge to soften the whole look. Eventually I will get some pics of these installed. Buy the time this project is finished, there will be 8 of these, mostly the same, with slight variations in the length of the straight sections. This one is a mirror image of the first one. They sit opposite of each other in each wing of the building.
CSX
DF500 + assortment set
PS420 + Base kit
OF1010
OF1010F
OF1400
MFK700 (2)
TS55, FS1080, FS1400 holey, FS1900, FS3000
CT26E + Workshop cleaning set
RO90
RO125
ETS EC 125
RAS115
ETS 125 (2)
TS75
Shaper Origin/Workstation
MFT clamps set