Author Topic: Plug-it connector. Is it repairable?  (Read 1149 times)

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Online woodbutcherbower

  • Posts: 730
Plug-it connector. Is it repairable?
« on: October 23, 2022, 10:47 AM »
Hello everyone,

My TS55 went intermittent today, halfway through a critical job [mad] After having checked all of the obvious stuff, I discovered that the motor would run if the cord was bent just where it entered the connector, indicating a loose wire or fault inside the connector itself. I got the job finished by bending the cord round into a curve and fixing it to the Plug-it using duck tape in the classic get-out-of-jail fashion. The TS55 is the only tool I own which uses this connector, so swapping it out isn't an option.

Is it possible to get inside this connector to fix the fault? Or do I have to buy a whole new cord? I can already guess what the answer's going to be .....

Thanks very much in advance.
Kevin


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Offline bobtskutter

  • Posts: 160
Re: Plug-it connector. Is it repairable?
« Reply #1 on: October 23, 2022, 12:00 PM »
Try part number 489685. Not sure if it's still available.
Regards
Bob

Offline tsmi243

  • Posts: 416
Re: Plug-it connector. Is it repairable?
« Reply #2 on: October 23, 2022, 12:16 PM »
Find some green duct tape, and nobody will know it's not factory  ;)  For what your time's worth, just buy a new cord.  They're really not easy to take apart. 

The PN posted is the wrong end for a bad cord.  That part goes on the tool.  *** Bob was right, I was wrong.  Thanks Coen


IF you find that it's actually the tool socket gone bad- those are MUCH easier to fix than the cord.  Part from Ekat is under $10 US, and looks like this-

« Last Edit: October 23, 2022, 08:34 PM by tsmi243 »

Offline Alex

  • Posts: 7805
Re: Plug-it connector. Is it repairable?
« Reply #3 on: October 23, 2022, 12:26 PM »
You can't repair them, everything is molded together.

In the past you could buy a replacement plug, but it was only slightly cheaper than a new cord. But they stopped selling those. You have to buy an entire new cord.

Online woodbutcherbower

  • Posts: 730
Re: Plug-it connector. Is it repairable?
« Reply #4 on: October 23, 2022, 01:53 PM »
Thanks for all the replies guys, I appreciate your time. I ordered a replacement.

Kevin

Offline Coen

  • Posts: 2195
Re: Plug-it connector. Is it repairable?
« Reply #5 on: October 23, 2022, 07:21 PM »
The PN posted is the wrong end for a bad cord.  That part goes on the tool. 

Nope. See here:
https://www.festoolownersgroup.com/festool-jigs-tool-enhancements/everything-you-wanted-to-know-about-plug-its-conversions-(usa-version)/

But 489685 isn't sold anymore.

Plug-It cords are sometimes sold cheap by dealers who got their Festool tools on display stolen.... the stolen tools themselves are those "New Festool / machine only / no cord / no box" ads on your local used goods market place...

There are some YouTube videos about 'repairing' broken PlugIt cords with different degrees of questionable stuff.
« Last Edit: October 23, 2022, 07:30 PM by Coen »

Offline Muttley000

  • Posts: 97
Re: Plug-it connector. Is it repairable?
« Reply #6 on: October 23, 2022, 08:01 PM »
The PN posted is the wrong end for a bad cord.  That part goes on the tool. 

Nope. See here:
https://www.festoolownersgroup.com/festool-jigs-tool-enhancements/everything-you-wanted-to-know-about-plug-its-conversions-(usa-version)/

Plug-It cords are sometimes sold cheap by dealers who got their Festool tools on display stolen.... the stolen tools themselves are those "New Festool / machine only / no cord / no box" ads on your local used goods market place...


Darn it, off to delete my Craigslist postings lol
ETS EC 150
TS55 FEQ
CT 36

Offline Mini Me

  • Posts: 461
Re: Plug-it connector. Is it repairable?
« Reply #7 on: October 23, 2022, 09:05 PM »
You can't repair them, everything is molded together.

In the past you could buy a replacement plug, but it was only slightly cheaper than a new cord. But they stopped selling those. You have to buy an entire new cord.

I have seen one repaired and it is still working but I didn't do it. The Festool rep was astounded someone even tried to repair one as he had never seen it done.