Actually, if you can get an older version with the pins on the fence and not the paddles, consider yourself lucky!

Mine was from the first batch, with the pin fence. You'll lose the warranty, so take that into account for the price, but it's solid and frankly, I prefer the pin model (though I did get a paddle fence later in case I'd find a use).

I repurchased a DF500 after regretting selling my old one some time ago (thought the XL alone would do me).

I had no idea the fence had changed, bought the replacement a few weeks back but not had it out of the box yet but just checked now and yup plastic paddles. Why did Festool do that? The metal pins on the old fence were superb and screamed quality, now my eagerly returned friend screams plastic. I'm really confused by this design change. Whenever the conversation comes up re: Festool in woodworking and professional circles you always have your naysayers but even they almost always point to the Domino as a tool to have. Why would you change the design of a tool that clearly worked, especially replacing that design element for plastic on a metal fence?

Am I missing something here? Why the shift to paddles which to most people (based on comments I've read so far) appear to reduce functionality? Am I being dumb harking back nostalgically and missing the point the of the upgrade?

I heard that the pins ran into some patent infringement issue (with Mafell?). Someone here might be able to confirm this. That's partly why the pins on the XL flip, not retract. And old fences themselves are no longer made or available.

Yes, the pins are better than the paddles in two aspects as far as I know:

1. You can make a series of mortises by registering against the previous milled mortises with no marking

2. You can make louvres by registering the strips with the two pins at an angle.

I've never come across the old fence/pins, and was told that you couldn't do 4mm dominoes with it. Some filing could be needed. True? What I heard about this could be misinformation.

As for accuracy, as I showed in another thread with my test cuts, my paddles (at the factory settings) are as precise and accurate as they can be. Zero calibration needed. This is what I expect from a premium tool manufacturer like SawStop, Jessem, Veritas, etc. though I know some found their DF500 off upon receipt.

My DF500 is 6 or 7 years old...never banged or dropped (I've seen that happen!). All its settings are as good and reliable as they were on day 1.

I repurchased a DF500 after regretting selling my old one some time ago (thought the XL alone would do me).

I had no idea the fence had changed, bought the replacement a few weeks back but not had it out of the box yet but just checked now and yup plastic paddles. Why did Festool do that? The metal pins on the old fence were superb and screamed quality, now my eagerly returned friend screams plastic. I'm really confused by this design change. Whenever the conversation comes up re: Festool in woodworking and professional circles you always have your naysayers but even they almost always point to the Domino as a tool to have. Why would you change the design of a tool that clearly worked, especially replacing that design element for plastic on a metal fence?


Am I missing something here? Why the shift to paddles which to most people (based on comments I've read so far) appear to reduce functionality? Am I being dumb harking back nostalgically and missing the point the of the upgrade?

Here's an earlier thread about the issues. Glue entering the pins seems to be the reason for the change.

https://festoolownersgroup.com/index.php?pretty;board=festool-tools-accessories;topic=domino-700-or-500.msg313526#msg313526

The issue with the pins was a patent with Mafell.

That makes sense. Shame the alternative 'upgrade' isn't metal and a little more refined. Either way it's pants overall.

If you are buying used, I’d look at the overall appearance. If it’s dinged up, run.

Running should produce an even noise without excessive vibration and very little heat build up

Cut a few test mortises. Are the mortises all the same distance from the reference surface? Do tenons fit snuggly in the mortises. Loose tenons indicate a problem. Mortises that creep down indicate a fence problem.

Take two boards about 10” long that you know to be flat and straight. Cut a mortise in each board at 5” using the narrow setting. Insert a tenon and press the boards together. If the boards are canted from each other, this is trouble.

 Be sure all the accessories are in the Systainer and are functional. Be sure the power cord doesn’t have burned prongs especially in the connector that attaches to the tool.

According to Shane Holland:

"The design was not changed due to a patent infringement, for what it's worth. If that were the case, the DF 700 wouldn't have pins...

The pin design was changed for a few reasons. One reason was because glue was getting into the pin mechanism and making it stick. I would say that it's incorrect that most people prefer the pin-style. It seems fairly equally divided from my experiences. I personally have the pin model and rarely use the pins for indexing. But, that's just how I use it. I rarely use the default distance between mortises provided by the pins. The cross stops have pins if you prefer indexing in that way."

Shane

Interesting on the patent issue.

I've yet to see any online comments of people preferring the paddles to pins, that said and as above that's based on what I have read so far. I would ask though, what scenario would people use the domino to cut mortises with glue on the work piece or indeed get glue on the fence?

I’m not sure why Festool removed the pins is important.

I have the Mafell DD40F dowel machine with the pins. They are amazingly accurate. I get dead on perfect joints every time.

 I very seldom use the paddles on my 500. But, I almost always use the narrow-wide mortise technique so a little slop doesn’t matter.