Author Topic: Homemade wall-mounted boom arm  (Read 70920 times)

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Offline secutanudu

  • Posts: 39
Homemade wall-mounted boom arm
« on: February 22, 2015, 11:47 AM »
So I made this homemade boom-arm today out of some 1.25" EMT and a few other plumbing parts. I do 90%+ of my hand-held power tool use at my bench, and since the Festool CT-Mini vac can't hold a boom arm, I decided to make my own. Cost me $35.

It pivots just like the festool arm and I can swing it against the wall when I'm not using it. I still need to cap the end (definitely) and paint it (maybe).

Just thought I'd share.

For those interested, the parts were:
1 - 10' length of 1.25" EMT conduit (cut down to about 4 feet)
1 - 1.25" EMT elbow
1 - 1.25" EMT screw coupling
1 - 1" Galvinized flange
1 - 1" Galvinized street elbow
1 - 1" x 4" Galvinized pipe nipple



« Last Edit: February 23, 2015, 07:33 AM by secutanudu »

Festool USA does not pre-approve the contents of this website nor endorse the application or use of any Festool product in any way other than in the manner described in the Festool Instruction Manual. To reduce the risk of serious injury and/or damage to your Festool product, always read, understand and follow all warnings and instructions in your Festool product's Instruction Manual. Although Festool strives for accuracy in the website material, the website may contain inaccuracies. Festool makes no representations about the accuracy, reliability, completeness or timeliness of the material on this website or about the results to be obtained from using the website. Festool and its affiliates cannot be responsible for improper postings or your reliance on the website's material. Your use of any material contained on this website is entirely at your own risk. The content contained on this site is provided for informational purposes only and does not constitute professional advice.


Offline Wuffles

  • Posts: 1313
Re: Homemade wall0-mounted boom arm
« Reply #1 on: February 22, 2015, 12:03 PM »
Fantastic work. I admit when I read plumbing parts I had visions of plastic pipe and it being a disaster.

Anyone know what that pipe is called in the UK?
Tool list updated to reflect knowledge :: hammer, screwdriver, one pozi bit, and another bigger hammer.

Offline secutanudu

  • Posts: 39
Re: Homemade wall0-mounted boom arm
« Reply #2 on: February 22, 2015, 12:03 PM »
Thanks! The actual pipe is EMT electrical conduit, not plumbing pipe.

Offline Wuffles

  • Posts: 1313
Re: Homemade wall0-mounted boom arm
« Reply #3 on: February 22, 2015, 12:05 PM »
My bad, I focussed on the words "plumbing parts".
Tool list updated to reflect knowledge :: hammer, screwdriver, one pozi bit, and another bigger hammer.

Offline socaljohn

  • Posts: 63
Re: Homemade wall0-mounted boom arm
« Reply #4 on: February 22, 2015, 04:49 PM »
I love that design! Very simple/very efficient. 

Offline secutanudu

  • Posts: 39
Re: Homemade wall0-mounted boom arm
« Reply #5 on: February 22, 2015, 05:09 PM »
Thanks, John!

Offline NERemodeling

  • Posts: 608
    • New England Remodeling, LLC
Re: Homemade wall0-mounted boom arm
« Reply #6 on: February 23, 2015, 12:01 AM »
Nice solution!!   
looks like you got yourself a nice warm shop with all that spray foam! isnt that stuff amazing
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Offline JBag09

  • Posts: 228
Re: Homemade wall-mounted boom arm
« Reply #7 on: February 23, 2015, 08:59 AM »
Great job! Looks like that will work perfectly. I had considered doing the same thing awhile back.

Offline secutanudu

  • Posts: 39
Re: Homemade wall-mounted boom arm
« Reply #8 on: February 23, 2015, 09:03 AM »
Love the spray foam!

Offline Greg Powers

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Re: Homemade wall-mounted boom arm
« Reply #9 on: February 23, 2015, 02:34 PM »
simple but very effective design. And you saved a ton of money.
« Last Edit: October 05, 2015, 01:47 PM by GPowers »
Greg Powers
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Offline fdeloncker

  • Posts: 59
    • DeLoncker Designs, Inc
Re: Homemade wall-mounted boom arm
« Reply #10 on: February 26, 2015, 10:11 PM »
Looking good. I have wanted a boom arm for a while now, but havent convinced myself yet. It is a lot of money for a simple arm, but great accessory.

Offline BigCountry73

  • Posts: 47
Re: Homemade wall-mounted boom arm
« Reply #11 on: February 28, 2015, 03:23 AM »
I was getting ready to purchase the Festool boom arm until I saw this post. Do you need to use an additional length of hose for it to function properly?

Thanks,

Keith

Offline secutanudu

  • Posts: 39
Re: Homemade wall-mounted boom arm
« Reply #12 on: March 02, 2015, 04:29 PM »
Nope, but I also have a separator on top of the vacuum that makes the hose in with much higher up off the ground, eliminating any possibility that it isn't long enough.

Online Cheese

  • Posts: 10736
Re: Homemade wall-mounted boom arm
« Reply #13 on: March 02, 2015, 04:57 PM »
Very clever...and simple. That's the beauty of it.

Offline jacko9

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Re: Homemade wall-mounted boom arm
« Reply #14 on: March 02, 2015, 04:57 PM »
Nice solution.

Offline Thunderchyld

  • Posts: 93
Re: Homemade wall-mounted boom arm
« Reply #15 on: March 02, 2015, 05:25 PM »
I like it.  I'll probably wind up making one for myself.  I think I'm going to make one addition to the design and use A T instead of the 90 degree fitting so that I can run either an air hose or an extension cord through it.  Probably want to do some sort of liner as well, to prevent abrasion, possibly PEX tubing.  I'll have to play around with some sizing, see exactly what works best. 

Offline Hawkeye1434

  • Posts: 31
Re: Homemade wall-mounted boom arm
« Reply #16 on: March 31, 2015, 10:31 PM »
Awesome job this is going to work perfect in my shop

Offline mdelrossi

  • Posts: 44
Re: Homemade wall-mounted boom arm
« Reply #17 on: April 01, 2015, 07:29 PM »
Nice and simple.
I would put a plastic or foam cap on the end of the pipe [wink]

Offline secutanudu

  • Posts: 39
Re: Homemade wall-mounted boom arm
« Reply #18 on: April 01, 2015, 07:55 PM »
I keep meaning to put a cap on it, but it hasn't been a problem yet. I doubt it will be.

Offline franklin pug

  • Posts: 12
Re: Homemade wall-mounted boom arm
« Reply #19 on: October 04, 2015, 08:15 PM »
Just wanted to say thanks for this awesome idea.  I did exactly as you suggested, and cost me about 60 bucks CDN - here is how mine looks:


Offline secutanudu

  • Posts: 39
Re: Homemade wall-mounted boom arm
« Reply #20 on: November 01, 2017, 09:18 AM »
Ok, 2 years too late - glad to see someone used the design, looks great!

Offline travisj

  • Posts: 365
Re: Homemade wall-mounted boom arm
« Reply #21 on: January 31, 2019, 03:11 PM »
I finally got around to doing this myself.  The simplicity is brilliant and it works like a charm.

Offline travisj

  • Posts: 365
Re: Homemade wall-mounted boom arm
« Reply #22 on: January 31, 2019, 03:13 PM »



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Offline secutanudu

  • Posts: 39
Re: Homemade wall-mounted boom arm
« Reply #23 on: January 31, 2019, 03:14 PM »
Awesome!

Offline JimH2

  • Posts: 1231
Re: Homemade wall-mounted boom arm
« Reply #24 on: February 02, 2019, 12:25 PM »
Awesome!
Once you go boom you can't go back.

Offline johnesher

  • Posts: 22
Re: Homemade wall-mounted boom arm
« Reply #25 on: February 16, 2022, 08:00 PM »
I took inspiration from this post and finished (at least for now) my version of this arm. I found that I needed an additional flange with a tee fitting installed where the author had his street elbow. Without it when I moved the arm to the left side it loosened the street elbow from the flange and it dropped to the ground.

IMG-3897" border="0 IMG-3898" border="0 IMG-3900" border="0

Offline srs77

  • Posts: 8
Re: Homemade wall-mounted boom arm
« Reply #26 on: February 16, 2022, 09:47 PM »
This is brilliant! Great job!
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Online Packard

  • Posts: 2429
Re: Homemade wall-mounted boom arm
« Reply #27 on: February 17, 2022, 08:37 AM »
I have this Manfrotto/Bogen boom arm from my old photo studio.  I had not thought to use it for this purpose.  It is probably too expensive to justify its purchase (now $190.00), but Amazon has several knockoffs for about $115.00.

Very sturdy and fully articulate up/down, side/side.


And here is one of the knock-offs.  The originals are made in Italy.  These are probably made in China.

Offline Eiffel

  • Posts: 2
Re: Homemade wall-mounted boom arm
« Reply #28 on: February 25, 2022, 08:12 PM »
I've been using this Manfrotto Boom arm with great success. It is quite sturdy and one can add some lighting and plugs at the end of it, in addition to the usual vacuum hose. Highly recommended.

I can't vouch for the Chinese copies though.

Offline Bob D.

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Online Packard

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Re: Homemade wall-mounted boom arm
« Reply #30 on: February 26, 2022, 08:57 AM »
I forgot to mention that the Manfrotto wall boom extends to almost twice the length shown and it comes with a series of clips to organize a heavy duty electric cord.

You would probably need Velcro to secure the vac hose though.

Festool USA does not pre-approve the contents of this website nor endorse the application or use of any Festool product in any way other than in the manner described in the Festool Instruction Manual. To reduce the risk of serious injury and/or damage to your Festool product, always read, understand and follow all warnings and instructions in your Festool product's Instruction Manual. Although Festool strives for accuracy in the website material, the website may contain inaccuracies. Festool makes no representations about the accuracy, reliability, completeness or timeliness of the material on this website or about the results to be obtained from using the website. Festool and its affiliates cannot be responsible for improper postings or your reliance on the website's material. Your use of any material contained on this website is entirely at your own risk. The content contained on this site is provided for informational purposes only and does not constitute professional advice.


Offline heidtwd

  • Posts: 23
Re: Homemade wall-mounted boom arm
« Reply #31 on: February 26, 2022, 09:18 AM »
I just installed my take on the boom using an assembly intended for a truck dock light I got at Amazon. https://smile.amazon.com/dp/B093L3CHQ6?psc=1&ref=ppx_yo2_dt_b_product_details

I like that is has a 60 in. reach, is pre-wired and is very sturdy. 

The yellow color causes me to duck when I walk by, but maybe I'll get used to it eventually.

[ Attachment Invalid Or Does Not Exist ]

Offline heidtwd

  • Posts: 23
Re: Homemade wall-mounted boom arm
« Reply #32 on: February 26, 2022, 09:19 AM »
Sorry, I fumbled the attachment!

Offline Crazyraceguy

  • Posts: 2829
Re: Homemade wall-mounted boom arm
« Reply #33 on: February 26, 2022, 05:49 PM »
I like that idea. The power tap could really be handy.
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Offline TinyShop

  • Posts: 615
Re: Homemade wall-mounted boom arm
« Reply #34 on: February 26, 2022, 08:22 PM »
@heidtwd - I'm not exaggerating when I say that, in terms of cost and ease, this is by far the best workaround regarding a boom arm that I've ever seen. Well done! 🙂
« Last Edit: February 26, 2022, 09:33 PM by TinyShop »
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Offline krudawg

  • Posts: 240
Re: Homemade wall-mounted boom arm
« Reply #35 on: March 15, 2022, 10:52 PM »
Just wanted to say thanks for this awesome idea.  I did exactly as you suggested, and cost me about 60 bucks CDN - here is how mine looks:

(Attachment Link) (Attachment Link)
Where did you get that long Festool Hose?
Ted
MFT/3, DF 500, Hammer K3 Winner, TS55,  Sjoberg Elite 1500 Workbench, Fuji MiniMite4 Platinum, OF1400, CT MIdi, CT26, RO90, ETC-150, OF1010 EQ-F
Former Marine, Vietnam Vet

Offline Crazyraceguy

  • Posts: 2829
Re: Homemade wall-mounted boom arm
« Reply #36 on: March 16, 2022, 05:29 PM »
Just wanted to say thanks for this awesome idea.  I did exactly as you suggested, and cost me about 60 bucks CDN - here is how mine looks:

(Attachment Link) (Attachment Link)
Where did you get that long Festool Hose?

Hoses are available separately in several sizes. The 36mm version comes in at least 3 lengths. 3.5m, 5m, and 7m.
CSX
DF500 + assortment set
PS420 + Base kit
OF1010
OF1010F
OF1400
MFK700 (2)
TS55,FS800, FS1080, FS1400/ LR32, FS1900, FS 2424/ LR32, FS3000
CT26E + Workshop cleaning set, Bluetooth remote
CT15
RO90
RO125
ETS EC 125
RAS115
ETS 125 (2)
RTS 400
TS75
Shaper Origin/Workstation/Plate
MFT clamps set
Installers set
Centrotech organizer set
Socket/Ratchet set
Pliers set

Offline krudawg

  • Posts: 240
Re: Homemade wall-mounted boom arm
« Reply #37 on: March 16, 2022, 10:20 PM »
Just wanted to say thanks for this awesome idea.  I did exactly as you suggested, and cost me about 60 bucks CDN - here is how mine looks:

(Attachment Link) (Attachment Link)
Where did you get that long Festool Hose?

Hoses are available separately in several sizes. The 36mm version comes in at least 3 lengths. 3.5m, 5m, and 7m.

Are couplers available to connect hoses without cutting the hose?

Ted
MFT/3, DF 500, Hammer K3 Winner, TS55,  Sjoberg Elite 1500 Workbench, Fuji MiniMite4 Platinum, OF1400, CT MIdi, CT26, RO90, ETC-150, OF1010 EQ-F
Former Marine, Vietnam Vet

Offline Rick Herrick

  • Posts: 776
Re: Homemade wall-mounted boom arm
« Reply #38 on: March 16, 2022, 10:43 PM »
Are couplers available to connect hoses without cutting the hose?

It is my understanding that with the newer hoses, either the 27 or 36 end will attach inside to the end that connects to your DC.  Both my 27 and 36 work this way.

Offline speartongue

  • Posts: 1
Re: Homemade wall-mounted boom arm
« Reply #39 on: March 25, 2023, 11:25 AM »
I took inspiration from this post and finished (at least for now) my version of this arm. I found that I needed an additional flange with a tee fitting installed where the author had his street elbow. Without it when I moved the arm to the left side it loosened the street elbow from the flange and it dropped to the ground.

IMG-3897" border="0 IMG-3898" border="0 IMG-3900" border="0

hey John this is pretty sweet! Thanks for the inspiration. Have you considered adding another tee flange at the bottom instead of an elbow, and pass electrical and air hoses in the conduit?

also, lets say one would be interested to take this design one step further, and add an additional arm to this setup, how would you suggest going about that, so that it folds and doesnt sag?

Offline JimH2

  • Posts: 1231
Re: Homemade wall-mounted boom arm
« Reply #40 on: April 16, 2023, 11:45 AM »
I'm doubling down and saying that both of these solutions are incredible. Given the price I cannot think of anyway to do it better without going custom.

Offline ChuckS

  • Posts: 4694
Re: Homemade wall-mounted boom arm
« Reply #41 on: April 16, 2023, 12:54 PM »
I've got a Wall Mounting Boom Arm for Photography Studio Video Strobe Lights, etc., but haven't installed and tried it. Loading capacity should be 7 lbs or so. I hope it can support a CT hose and maybe a power cord too.

Some DIYer has used something similar for a camera:



 

Offline Chainring

  • Posts: 267
Re: Homemade wall-mounted boom arm
« Reply #42 on: April 16, 2023, 06:38 PM »
BTW, that photography focused boom arm Bob D. (RIP) posted above is on sale at B&H.

https://www.bhphotovideo.com/c/product/1220973-REG/impact_lsa_wmb7hd_7_hd_wall_mount.html

Offline ChuckS

  • Posts: 4694
Re: Homemade wall-mounted boom arm
« Reply #43 on: April 16, 2023, 06:49 PM »
Great price with a 12 lb loading. I got mine at a slightly lower price on Amazon, but the loading could be less.

Offline gruz

  • Posts: 84
    • Grusby Woodworks
Re: Homemade wall-mounted boom arm
« Reply #44 on: April 18, 2023, 06:36 AM »

Offline ChuckS

  • Posts: 4694
Re: Homemade wall-mounted boom arm
« Reply #45 on: April 18, 2023, 12:10 PM »
Someone made a wooden adjustable arm: