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Author Topic: Too much plastic packaging  (Read 7531 times)

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Offline SGreenberg

  • Posts: 34
Too much plastic packaging
« on: March 02, 2021, 12:40 PM »
Request to Festool: please cut down on your use of plastic packaging. I just received several vacuum parts, and each one is in a rigid plastic package. Why not put them in cardboard? There were even wrapped in plastic bags inside the plastic package. And the parts were plastic and stainless steel, so it's not like they could get water damage. Same for splinter guards. How about a cardboard box for them?
Thank you.

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Offline DeformedTree

  • Posts: 1397
Re: Too much plastic packaging
« Reply #1 on: March 02, 2021, 12:50 PM »
I hope your not refering to the systainer has packaging  [smile]

I think you might be referring to retail packaging (claim shells).  They probably could go to cardboard, I don't think a dealer would care, but now you will have people opening those boxes to see the part.  Festool all ready uses very cheap plastic on those, most items show up in broken plastic shells.

I'd say in general they use very little packaging. I have to re-pack stuff that comes in systainers as everything inside is tossed, and when they ship them, they come in simple cardboard boxes, which is good.  Given folks get stuff that shows up damaged, I don't think they are over doing it. Some items I have got had no packaging at all, the dealer just tossed it in a box in the mail.


Offline Vondawg

  • Posts: 513
Re: Too much plastic packaging
« Reply #2 on: March 02, 2021, 01:05 PM »
Can’t believe  this a real post
There are no mistakes....just new designs.

Offline mino

  • Posts: 1429
Re: Too much plastic packaging
« Reply #3 on: March 02, 2021, 03:46 PM »
Request to Festool: please cut down on your use of plastic packaging. I just received several vacuum parts, and each one is in a rigid plastic package. Why not put them in cardboard? There were even wrapped in plastic bags inside the plastic package. And the parts were plastic and stainless steel, so it's not like they could get water damage. Same for splinter guards. How about a cardboard box for them?
Thank you.
Cardboard is actually WAY LESS environmentally friendly than the minimum-weight plastic molds Festool uses.

That is, unless you plan to throw it out somewhere in the forest where the paper will rot while plastics will not. But you are not planning that, are you ? ;)

And yes, Festool is notorious to under-package.
My CTM came with a broken wheel as there was simply not enough wiggle room when the shippers threw the heavy box around...

Locally, the tools sometimes ship directly in Systainers on a palette. No further packaging, just a wrap to hold the stacks. I am not sure one can get more barebones than that.
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Offline RustE

  • Posts: 607
Re: Too much plastic packaging
« Reply #4 on: March 02, 2021, 04:43 PM »
...
Cardboard is actually WAY LESS environmentally friendly than the minimum-weight plastic molds Festool uses.

That is, unless you plan to throw it out somewhere in the forest where the paper will rot while plastics will not. But you are not planning that, are you?
...

Not sure about your region, but in the United States not everyone has recycling services available. Thankfully, I'm currently in a city that has a really good recycling program as part of the trash collection.

Offline mino

  • Posts: 1429
Re: Too much plastic packaging
« Reply #5 on: March 02, 2021, 06:43 PM »
Not sure about your region, but in the United States not everyone has recycling services available. Thankfully, I'm currently in a city that has a really good recycling program as part of the trash collection.
You do not need recycle anything. Just put stuff to garbage collection instead of dumping it in the near forest/river/sea.

Recycling generic plastics is actually mostly ineffective. More energy is consumed to recycle them that would cost to make new stuff from scratch. It is much better to just burn instead of natural fuels as they are an excellent fuel. And make new from oil instead of burning the oil ..

Ideally, you will burn plastics along with other waste for electricity/heat but even storing it on a dump to be burned later, a century later, is fine.

The only real problem with basic carbon-hydrogen-oxygen style plastics is when people throw them out to the nature as it persists there.
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Offline demographic

  • Posts: 776
Re: Too much plastic packaging
« Reply #6 on: March 03, 2021, 01:13 AM »
You can just compost cardboard and the corrugated stuff allows better airflow through the compost so the other stuff breaks down faster.


Offline Alex

  • Posts: 7807
Re: Too much plastic packaging
« Reply #7 on: March 03, 2021, 02:56 AM »
Ideally, you will burn plastics along with other waste for electricity/heat but even storing it on a dump to be burned later, a century later, is fine.

There is ABSOLUTELY NOTHING good about burning plastic.

Offline mino

  • Posts: 1429
Re: Too much plastic packaging
« Reply #8 on: March 03, 2021, 05:15 AM »
There is ABSOLUTELY NOTHING good about burning plastic.
You are probably not familiar with how industrial waste burning works.

Basic plastics based on just carbon, hydrogen and oxygen (polypropylene, poethylene, polycarbonate, polyesters etc.) are an excellent industrial fuel.

When you burn them at high temperature (i.e. NOT at home furnace) of >1000 C, all the energy stored in them is released and the end products are only CO2 an H20. The same as when you burn (pure) natural gas etc.

This means by burning at a waste plant you will extract all the leftover chemical energy from them AND avoid the waste poluting the environment at the same time.

The ideal lifecycle is primary energy (fossil/nuclear/renewable) => plastics precursors => polymerization => molding to required shape => USAGE => waste collection => burning (returning back some of the energy user for production. That is a closed cycle where no environmental pollutants end up left at the end of the cycle.

When you try to "recycle" most of the plastics, specially the various packaging materials which are impractical to separately collect due to their chemical diversity, you end up consuming MORE energy than the difference for a produce-burn-produce-again cycle.

This is a bit counter-intuitive for someone not with chemical engineering background and most environmentalists do not have one ... But the end result is that "plastic or paper recycled (some only)" > "plastic burned at waste plant (rest)" > "paper burned at a waste burning plant(rest)" >> "paper thrown in the nature" >>> "plastics thrown in the nature".

Paper production being much more environmentally crappy (trees cut, waste from pulp production, energy for pulp production) , compared to plastics production, means that plastics are better environmentally when handled properly. I.e. - as long as their waste is not thrown around.

It is a big "As long" in practice ... Of course.
« Last Edit: March 03, 2021, 05:24 AM by mino »
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Offline Alex

  • Posts: 7807
Re: Too much plastic packaging
« Reply #9 on: March 03, 2021, 05:44 AM »
When you burn them at high temperature (i.e. NOT at home furnace) of >1000 C, all the energy stored in them is released and the end products are only CO2 an H20. The same as when you burn (pure) natural gas etc.

Ok, joke, right?

So you're saying, with your chemical engineering background, there are only C,H, and O molecules in plastic? But not that there are countless types of additives to make plastic do better what you want?

Second, with your chemical engineering background, it is of course possible to ALWAYS get a perfect burn, and not have any partial burns, anytime? Real life engineers know better. There is no perfect burn, anywhere, anytime. Doesn't matter so much if it was just one fire burning, but multiply this for almost 8 billion people, and it adds up.

And lastly, and MOSTLY, it is simply a big waste to just destroy plastic while it is a very good material to recycle. Thought of that?

Offline mino

  • Posts: 1429
Re: Too much plastic packaging
« Reply #10 on: March 03, 2021, 06:01 AM »
When you burn them at high temperature (i.e. NOT at home furnace) of >1000 C, all the energy stored in them is released and the end products are only CO2 an H20. The same as when you burn (pure) natural gas etc.

Ok, joke, right?

So you're saying, with your chemical engineering background, there are only C,H, and O molecules in plastic? But not that there are countless types of additives to make plastic do better what you want?

Second, with your chemical engineering background, it is of course possible to ALWAYS get a perfect burn, and not have any partial burns, anytime? Real life engineers know better. There is no perfect burn, anywhere, anytime. Doesn't matter so much if it was just one fire burning, but multiply this for almost 8 billion people, and it adds up.

And lastly, and MOSTLY, it is simply a big waste to just destroy plastic while it is a very good material to recycle. Thought of that?
Ref additives you are correct. But these are a bigger problem for practical recycling than for burning actually.

Not all plastics are "good materials to recycle". And the distinction is not about material often but more about what form/size they have, how much they get contaminated in use.

It is one thing that thermoplastics *can* be re-melted and re-mould again. Another thing is what you can make from them afterwards. It is no secret Europe has now more plastics gathered for recycling than it is able to create useful products from.

But that was not my point. Recycling when feasible/practical i.e with a better energetic balance than burning is of course better. The discussion was really about a (bigger/heavier) cardboard package versus a lighter molded plastic package and the fact their footprint is actually the other way around than implied.
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Offline mrB

  • Posts: 978
Re: Too much plastic packaging
« Reply #11 on: March 03, 2021, 07:13 AM »
I agree. Packaging is one thing I notice a lot about companies. Sadly not many companies impress me.

there's nothing like the right tool for the job

Offline Alex

  • Posts: 7807
Re: Too much plastic packaging
« Reply #12 on: March 03, 2021, 07:31 AM »
Ikea is the worst, it is simply amazing with how much paper, carton and plastic you end up with for a single shelf.

Offline SRSemenza

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  • Posts: 10211
  • Finger Lakes Region, NY State , USA
Re: Too much plastic packaging
« Reply #13 on: March 03, 2021, 10:38 AM »
Ikea is the worst, it is simply amazing with how much paper, carton and plastic you end up with for a single shelf.


Just a curiosity question ---------   does Ikea make their own packaging from their own forests?  Like the source of wood for their furniture?



Seth

Offline SRSemenza

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  • Posts: 10211
  • Finger Lakes Region, NY State , USA
Re: Too much plastic packaging
« Reply #14 on: March 03, 2021, 10:41 AM »
I have noticed that part of this discussion centers around the idea that plastic is either burned, recycled, or thrown into the woods. But in the USA  much of it still ends up in a landfill with all the rest of peoples trash and garbage. That puts a different perspective on some of the debate about which is better  -- cardboard or plastic?


Seth

Offline Alex

  • Posts: 7807
Re: Too much plastic packaging
« Reply #15 on: March 03, 2021, 11:01 AM »
Just a curiosity question ---------   does Ikea make their own packaging from their own forests?  Like the source of wood for their furniture?

I have no clue. I just assemble their products from time to time. As every item (door, shelve, cabinet, drawer, slides, grips, legs, hinges) can be ordered separately and is packaged separately, one single cabinet leaves a mountain of packaging material.

As for landfills, that's outdated. Or should be. And it is even more wasteful than burning because you get no energy back. Here in Holland we have no landfills anymore, everything that can be recycled is recycled, and the rest is burned. Here garbage is actually worth money.
 

Offline DeformedTree

  • Posts: 1397
Re: Too much plastic packaging
« Reply #16 on: March 03, 2021, 11:39 AM »
The big thing is recycling doesn't work or is broken.  Lots of stuff in theory can be recycled, and people see the logo and think they toss it in the recycling and all is good.  But the issue is just because in theory something can be recycled and there is a process for it, most place don't do it.  Such as plastics, only HDPE is highly recycled, the rest, basically not at all. But folks toss any plastic in the bin thinking it can be recycled.

Recycling is great for metals (steel, aluminum, copper), paper has a reasonable level of being recycled.  The rest just ends up at a dump.  For years the west sent the recyclables that couldn't be recycled, to places like China. Now they stopped taking it and all the recyclables are piling up.

It comes down to accepting that you have trash, you basically have 2 options, you put it in a landfill where it sits forever and causes who knows what long term impacts, leaks, emissions.  Or you toss it in an incinerator, get rid of it, get some energy from it now, and just have to deal with some emissions now, but it's something you can control.

People like to hate the idea of an incinerator, but at the same time they probably don't know they very well live close to one and don't even notice it.  Some are very large and right in urban centers, folks don't even notice.

Neither plastic or cardboard is great.  Cardboard covered in fiberglass and other tapes and stickers is basically useless.  Plastic has it's issues.  Simple packaging is better, stuff that isn't high gloss inserts, multiple material etc.  Plane brown boxes. Use less.

IKEA is good overall, they don't make a mess of their cardboard, it's clean for recycling.  When you consider how much mass they are shipping, and how much smaller it is by being flat packed, it's a win. They have the thin foam separators, and sometimes the plastic wrap they use on parts.  But folks don't want their stuff scratched or damaged either.  Yeah you can have a lot of boxes when you complete assembling something from IKEA, but just picture what it would be like if it didn't come flat packed. Shipping a bookcase whole would be so much worse. 

Offline mino

  • Posts: 1429
Re: Too much plastic packaging
« Reply #17 on: March 03, 2021, 11:49 AM »
I have noticed that part of this discussion centers around the idea that plastic is either burned, recycled, or thrown into the woods. But in the USA  much of it still ends up in a landfill with all the rest of peoples trash and garbage. That puts a different perspective on some of the debate about which is better  -- cardboard or plastic?

Seth
A properly managed landfill is not a problem. Certainly not for plastics/paper which are pretty much inert. You can process it 100 years later and all will be fine.
The problem is with toxic chemicals going to the landfill - like stains, those "nice color" in the magazine etc.

Plain polycarbonate or a plain cardboard at a landfill is a non-issue as far as the health of the environment is concerned. An aluminum can is a couple orders of magnitude bigger issue and that is only the start.
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Online squall_line

  • Posts: 2269
Re: Too much plastic packaging
« Reply #18 on: March 04, 2021, 10:42 AM »
IKEA is good overall, they don't make a mess of their cardboard, it's clean for recycling.  When you consider how much mass they are shipping, and how much smaller it is by being flat packed, it's a win. They have the thin foam separators, and sometimes the plastic wrap they use on parts.  But folks don't want their stuff scratched or damaged either.  Yeah you can have a lot of boxes when you complete assembling something from IKEA, but just picture what it would be like if it didn't come flat packed. Shipping a bookcase whole would be so much worse.

I think most of Ikea's flat-packed furniture also has something in the description along the lines of "can be reclaimed for energy at end of life" or something to that effect.  I remember first reading that about a dozen years ago and thinking "that's an interesting way to say 'you can burn this for heat when you're done sitting on it'".

Offline DeformedTree

  • Posts: 1397
Re: Too much plastic packaging
« Reply #19 on: March 04, 2021, 11:19 AM »
IKEA is good overall, they don't make a mess of their cardboard, it's clean for recycling.  When you consider how much mass they are shipping, and how much smaller it is by being flat packed, it's a win. They have the thin foam separators, and sometimes the plastic wrap they use on parts.  But folks don't want their stuff scratched or damaged either.  Yeah you can have a lot of boxes when you complete assembling something from IKEA, but just picture what it would be like if it didn't come flat packed. Shipping a bookcase whole would be so much worse.

I think most of Ikea's flat-packed furniture also has something in the description along the lines of "can be reclaimed for energy at end of life" or something to that effect.  I remember first reading that about a dozen years ago and thinking "that's an interesting way to say 'you can burn this for heat when you're done sitting on it'".

Basically any of their wood furniture says "can be burned for heat" for the environmental friendly aspect.   They are not wrong, assuming you don't add finish and such.  Folks in Texas recently put this to use.  But this is the general issue with a lot of products, is paints, finishes, etc that turn it into a waste product.

Offline Paul_HKI

  • Posts: 214
Re: Too much plastic packaging
« Reply #20 on: March 04, 2021, 11:28 AM »
I think it's good to hold suppliers to certain standards when it comes to how they package products but it's better still to lobby your local authorities if recycling facilities aren't accessible to you.  If there's a way to get product to you, there's a way to return packaging from you to a facility to process it appropriately.  Ship it in, ship it out if that's what it takes.

Or just repurpose the packaging.  Those generic rectangular clamshells are useful for all sorts of storage needs around the workshop, from small project parts and fasteners through to rest-stops for brushes during finishing.  It doesn't have to directly into the garbage or recycling - That's entirely up to you as a consumer and ones success or failure to either reduce, re-use or recycle is not dependant on the manufacturer.


Offline RustE

  • Posts: 607
Re: Too much plastic packaging
« Reply #21 on: March 04, 2021, 01:31 PM »
...
Here in Holland we have no landfills anymore, everything that can be recycled is recycled, and the rest is burned. Here garbage is actually worth money.

What’s the output from the incinerator? Steam for electric generators? Free heat in the winter?

Offline Alex

  • Posts: 7807
Re: Too much plastic packaging
« Reply #22 on: March 04, 2021, 01:38 PM »
...
Here in Holland we have no landfills anymore, everything that can be recycled is recycled, and the rest is burned. Here garbage is actually worth money.

What’s the output from the incinerator? Steam for electric generators? Free heat in the winter?

Electricity and hot water.

Offline JimH2

  • Posts: 1295
Re: Too much plastic packaging
« Reply #23 on: March 04, 2021, 02:56 PM »
None of my concern at all other than I want sufficient packaging to get whatever I buy to arrive in one piece. Better to err on the side of too much packaging.

Offline usernumber1

  • Posts: 322
Re: Too much plastic packaging
« Reply #24 on: March 04, 2021, 03:39 PM »
i sense some cultural and generational gaps. good topic

i thought the kapex was packaged pretty darn smart considering how large and fragile it is

Offline DeformedTree

  • Posts: 1397
Re: Too much plastic packaging
« Reply #25 on: March 04, 2021, 04:55 PM »
People want stuff to come un-damaged, and they want minimal packaging, companies can't win.

Buying stuff in person is the best way to cut down on packaging, and what packaging is used in the bulk shipping is more likely to hit a recycling system, A businesses bailing up cardboard verses hoping a person has curbside pickup, or a pallet that gets re-used verses more boxes, or 1 big box verses lots of smaller boxes.

Expanding recycling doesn't really work. It just adds to the problems. People have gotten into the idea that if they can put it in recycling, all is good.  But again, a lot of what goes into recycling programs (stuff put to curb by folks), still ends up in a dump or an incinerator as programs can't handle that material, or there simply is no market for it. Putting energy into separating, cleaning, moving around, material separate from trash, just to dump it back in with trash because there is no use/market for the material is a greater waste of energy than just sending it to the trash direct.

Letting people think cardboard is fine because they put it in there recycling makes them blind to the issues that we shouldn't be generating massive amounts of cardboard.  Folks buying online and having stuff shipped to their door in packaging, when it's stuff they could just go to the corner store and buy is massive waste. Talking about groceries and similar house hold consumables.

Offline JeremyH.

  • Posts: 331
Re: Too much plastic packaging
« Reply #26 on: March 12, 2021, 12:57 PM »
Saying that plastic is more environmentally friendly is a lie.

"handled properly" uhuh... Except the stuff is everywhere and it doesn't break down. By comparison cardboard that isn't covered in stickers and (plastic) tape may generate a little more CO2 initially, but CO2 isn't an insurmountable problem like plastics in the environment are turning out to be. I don't even like that my Festools are made of conventional plastic but at least I can get years and yeas of use out of them.

As far as Ikea, well, they use illegally harvested wood all day and night... So there isn't much point in discussing the efficacy of anything they do (including trapping people in their store in miles of labyrinth).
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Offline mino

  • Posts: 1429
Re: Too much plastic packaging
« Reply #27 on: March 12, 2021, 01:45 PM »
Saying that plastic is more environmentally friendly is a lie.

"handled properly" uhuh...
Not at you but in general. If someone cannot be bothered to throw plastic garbage in the garbage bin, such a person should not comment on ecology.

A poisoned frog from the toxic junk from a paper mill will be much better living near a "non-decomposing" PET bottle she will make a house in. But even better in a clean water without the PET bottle or the junk from paper mills.

Huge amounts of toxic waste are produced to make paper while basic plastics production is a pretty clean process. Actually, more oil is taken from the ground so you can make a cardboard packaging today than is extracted to make an equivalent PC package.


Sometimes I thin the people who proclaim paper bags "save planet" are those who think that cardboard and paper "gets delivered by a truck to a shop". No. It does not. The same milk does not grow in supermarket. This is the result of 1/2 the people studying social studies and physics, chemistry or biology being bad words in schools these days.


All that said, no packaging material is the best packaging material. Same as with the ladies.

Festool does a great job at this, sometimes to their detriment even.
/end rant
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Offline DeformedTree

  • Posts: 1397
Re: Too much plastic packaging
« Reply #28 on: March 12, 2021, 02:22 PM »
It all comes down to how you weight the different aspects.  You can make anything good or bad depending on what part of it you focus on. When it comes to environmental impacts, this is a major issue, what people look at varies a lot, and that causes so much issue in coming up with answers.

Paper bags have issues, plastic bags have some benefit, cloth bags have plenty of issues too.

The issues with plastic have nothing to do with the upfront cost/energy.  It's that when it gets in the environment and it will, that is the issue. It breaks down into smaller bits, that are now in everything and there is no getting it out.

Plastic as a material is fine, but as something that is used in disposable items it's a real issue. You have to treat it as it won't be disposed of properly, then what.   Wood fiber, metal, glass in the environment, the environment takes it back.  Plastics it does not.

Offline Yardbird

  • Posts: 456
Re: Too much plastic packaging
« Reply #29 on: March 12, 2021, 03:25 PM »
This is my personal experience on being on the backend of trash.
I own farmland/forest property two states away and one day received a letter from that state's EPA dept. concerning an illegal dump that I knew nothing about.  Basically, I was given a two month time period to clean it up, or they would clean it up for me and charge me either double or triple their cost. I forget, because by this time my brain had fogged over.  Since I own the land I am considered to have the deep pockets so I am liable.  The trash consisted of construction material, household trash, furniture, above ground pool, tires, and electronics.  Electronics are the biggest pain because of the heavy metals and I had to prove to the EPA that these were recycled as electronics (I paid Best Buy per item to take the electronics).  Tires (I had hundreds) is another pain and required me to have an EPA certified hauler to come to the site and pick up the tires and I paid per tire.  I could stage the tires in piles, but had to keep covered with tarps to prevent mosquitoes laying eggs in water collected in the tires.  (I had snow on the ground when I started and was done by April).  What I hated most is  plastic.  A plastic milk jug in a ditch will just completely fill full of dirt.  Plastic trash bags get tangled and buried and you fight each bag getting it untangled out of the dirt.  OSB after laying under 6" of snow is too heavy to even pick up.  Concrete is not a problem with the EPA and I left in place.  Drywall would absorb back into the ground, but for EPA reasons I cleaned it all up.  I had sixteen tons in a 40 yd roll off-had to pay a hefty surcharge because the limit was 5 tons. (the front of the truck came 2 feet off the ground loading the roll-off) I also probably recycled a ton of steel as there was a lot of automotive parts. I spent every weekend and all my vacation for the year driving over 300 miles away to clean up other people's trash.  This was the year of my 40th wedding anniversary and I had to tell the wife I had no vacation to take her anywhere.  It was not good.

I was able to met the EPA requirements and jumped through every hoop they threw at me.  But I hate people that dump their trash in the country.  So please just recycle your own stuff through proper cycles.  Cardboard breaks down, drywall breaks down, but take care of your own asphalt shingles and glass and furniture.  If you buy that overseas junk from Walmart, don't drive out in the country and dump it on someone else's property.  You would not want me to catch you.